cone crusher ratings for tons per hr

Choosing a mobile impact crusher for recycling …

Mobile impact crushers, also known as the tracked impact crusher or recycling impactor, are recognizable mainly due to the fact that these crushers are mounted on a tracked undercarriage. Overall range …

Maximize your cone crusher productivity | Pit & Quarry

This will lead to inefficient use of connected crusher horsepower and a higher energy cost per ton of material crushed. 11. Limit the height from which the feed material drops. The maximum distance from which the feed material should fall from into the top of a small to mid-size cone crusher is 3 ft.

Cone Crusher

Cone crushers have gained such wide acceptance that they may be regarded as standard in the intermediate-range size-reducing machines. A schematic diagram of a cone crusher is shown in Fig. 4.6 A.The drive is similar to that of a gyratory crusher. The inner cone or 'crushing head' is supported by the tapered concentric spindle, which is rotated by the …

Selecting the right crusher for your operations

Best suited for secondary crushing applications, cone crushers are designed to crush pre-sized materials, usually 100mm, 150mm or 200mm, depending on the size of the crusher. Cone crushers can form finished products down to 12mm or less. Like the jaw crusher, the cone crusher provides a relatively low cost crushing solution, but …

how many tons can a cone for crushing produce in a hour?

In general, cone crushers are capable of producing between 100 and 3000 tons of material per hour, with the higher end of this range being achieved in large, high-capacity cone crushers used in ...

Versatile high-capacity mobile cone crushers: an in-depth …

Applications in which cone crushers are best used focus on hard rock and abrasive material, Laaksonen said, with horsepower ratings between 200 and 400 hp generally meeting the main needs. "Footprint, mobility and productivity rank high for customers who are crushing along a rock face or have a limited space for equipment, or …

How to maximize cone crusher performance

In most cases, cone crushers provide reduction ratios (the ratio of the feed size to the crusher vs. the size of the crusher discharge) of 4-to-1 up to 6-to-1. "The reduction ratio design limitations and the rated capacity (tons per hour) of the cone crusher are the most important factors to consider when designing a crushing circuit - …

C-1540 Direct Drive Cone Crusher | Mobile Tracked Crusher

The fuel efficient direct drive Finlay® C-1540 Cone Crusher is the optimum machine for medium sized producers and contract crushing operators. This efficient and productive machine features the proven Finlay® 1000 cone crusher that is choke fed with integrated level sensor, automatic tramp relief and hydraulic closed side setting (CSS ...

Crushing Equipment Purchase Price Means Less Than You …

At $2.50 per ton it takes 2,320 tons per month. In our earlier scenario, to pay for that extra $300,000 for the crusher takes 9.7 tons per hour! This is a very achievable gain. In fact, getting an additional 25 tons per hour is easily attinable when you include liner performance and crushing chamber automation.

5 tips for energy efficient and productive cone …

Improper drive belt maintenance will result in high horsepower consumption at a low crusher throughput tonnage, this inefficient use of connected horsepower will result in a higher energy cost …

Versatile high-capacity mobile cone crushers: an …

How are high-capacity mobile cone crushers used? Applications in which cone crushers are best used focus on hard rock and abrasive material, Laaksonen said, with horsepower ratings between …

Astec Product Catalogue

TITAN™ CONE CRUSHERS ... They can deliver up to 25% more tons per hour than other comparable units and offer greater uptime than competitive models. The horizontal and vertical shaft impactors are designed with large feed opening and can produce up to 500 tons per hour. With up to 30% more uptime and 25%

Crusher Operating Costs: How to Optimize and …

It is assumed that power is charged to the plant at the rate of 0.75d. per kilowatt-hour in the case of the smallest plant, decreasing as the capacity increases to a minimum of 0.5d. per kw.-hr. for the largest. The …

Rock Crushing Rule of Thumb

1. For a hard rock mine application below 600 tonnes/hour, select a jaw as the primary crusher. Over 1,000 tph, select a gyratory crusher. Between these capacities, you have a choice. Source: Chris Ot...
2. For a hard rock mine application below 540 tonnes/hour, a jaw crusher is more economical. Above 725 tonnes/hour, jaw crushers cannot compete with gyratory crushers at normal settin…

1. For a hard rock mine application below 600 tonnes/hour, select a jaw as the primary crusher. Over 1,000 tph, select a gyratory crusher. Between these capacities, you have a choice. Source: Chris Ot...
2. For a hard rock mine application below 540 tonnes/hour, a jaw crusher is more economical. Above 725 tonnes/hour, jaw crushers cannot compete with gyratory crushers at normal settings (6 -10 inches)...
3. For an underground hard rock mine, a gyratory crushermay be more economical in the case where it's required daily production exceeds 8,000 tonnes of ore. Source: Jack de la Vergne
4. If the hourly tonnage to be crushed divided by the square of the required gape in inches is less than 0.115, use a jaw crusher; otherwise use a gyratory. (If the required capacity in metric TP…

MVPX Series Cone Crushers

up to 810 tons per hour and capable of handling sand and gravel, shot rock and recycled materials. Each machine offers you an array of competitive advantages—from improved product quality, to higher throughput capacities, to lower operational costs. Cedarapids® MVPX—the leading force in compression crushers. Built To Deliver Tons of Advantages

How to Size a Cone Crusher Motor

The total and corrected horsepower hours required per short ton is the …

Drive power calculation of a crushing machine …

The crusher consists of a body 1 made integral with a stationary cone and a rotating inner cone 2 located coaxially with it with a drive 3 (Fig. 1). The rotating inner cone is installed in radial bearings 5 and rests on a thrust bearing 4. On the working surfaces of the cones along their generatrices there are ribs 6.

operations pull out guide illustrated

Proper cone crusher liners are paramount to maximizing your tons produced per man-hour. Too coarse of a feed will result in low tons per hour, non-cubical product, coarser gradation, and irregular manganese liner wear concentrated at the top of the liner. A feed that is too fine for the liner will cause high horsepower consump-

Crushing

Pioneer Jaw The Pioneer Series from Kolberg-Pioneer, Inc. represents the very latest in jaw crusher technology. Engineered to be the highest capacity jaw crusher on the market, the Pioneer Jaw Crusher will deliver up to 25% more tons per hour than other comparable jaw crushers. Pair that with heavy-duty flywheels for reduced horsepower requirements and …

Mobile crushers and screens ® e-Power …

diesel electric crusher. While crushing hard rock, the fuel consumption has not risen much above 20 liters per hour. With these settings, approximately 3,000 tons of material is produced for the fine crushing stage during a 15-hour working day – …

MP Series™ Cone Crushers

This table shows crusher capacities for each model of the MP Series cone crushers. The closed side setting (CSS) is measured in millimeters (mm), while the values in the boxes underneath are in metric tons per hour (mtph). Product Range Outotec has an extensive range of MP Series cone crushers to meet the needs of your operation. The …

C-1540 Direct Drive Cone Crusher | Mobile …

The fuel efficient direct drive Finlay® C-1540 Cone Crusher is the optimum machine for medium sized producers and contract crushing operators. This efficient and productive machine features the proven Finlay® 1000 cone …

MODELLING, SIMULATION AND OPTIMISATION OF A …

The expected average output of 16.2 tons per hour of copper concentrates has never been attained since plant commissioning. ... of an Osborn 57S gyrasphere cone crusher is investigated. Modelling of the Mowana crushing circuit …

outstanding reliability and lowest cost per ton. SBS cones are available with the TRAC 10® automation control package and are available from 200 HP (147 kW) up to 600 HP (440 kW) with capacities that can exceed 900 tons per hour. SBX SECONDARY SERIES SBX series cone crushers fit into the secondary crushing circuits that used to require

Jaw and Cone Crusher Myths & Total Operating Costs

Less risk to get the start-up procedure wrong. Less downtime during a blockage. For …

Energy consumption values of each crusher per tonne

For the sedimentary rocks (Siltstone) the specific crushing energy is approximately 1.26 kJ/kg. Tosun and Konak (2014) measured power consumption of jaw crusher during crushing of limestone rocks ...

C3 Cone Crusher

The C3 cone crusher provides a high degree of control over the final product, making it the ideal portable secondary crusher. C3 Tech Specs. Engine: 510Hp (380Kw) – 440Hp (328Kw) Cone: MC300: Feed Opening: 910mm (36″) Feeder Belt Width: 1200mm (48") Hopper Volume: 5m³ (6.5yd³) – 6.2m³ (8.1yd³)

Cone Crushers

Our CS and CH cone crusher series combine extremely high performance with low total cost. Model Weight kg (lb) Max feed size mm Max motor power kw No of chambers; CH895i Cone crusher: 84,343 (185,944) 127: 750: 4: CH890i Cone crusher: 84,891 (187,153) 428: 750: 4: CH870i Cone crusher: 58,293 (128,514) 350: 600: 8: CH865i Cone crusher: …

Mobile Crushing Saves Time & Money | For Construction …

Cedarapids CRC320 Cone Crusher Plant. ... With an output of up to 717 tons per hour, the MOBICAT MC 120 Zi PRO is built for natural rock applications. . March 16, 2020.

A Detailed Overview of Cone Crushers and What …

All told, there are five different Kodiak Plus cone crushers, with throughputs ranging from 385 to 830 tons per hour. These …