SAG mill, 40 ft, 42 ft, gearless mill drive, GMD, SAG manufacture, reliability ... * A survey of engineering company mill specifications, looking mainly for obsolete areas; ... Ball Mill External Weld Design Cadia 6.7m 37.8 MPa 14 years Conga 7.26m 38 MPa * - Toromocho 7.82m 51.4 MPa * -
اقرأ أكثرball-mill sized feed. Feed ore with a top size of up to 200 mm (8 in.) and water enter the feed end of a SAG mill through a feed chute; the ore is milled in the shell and milled product exits through grates and pulp lifters at the discharge end (Fig. 1). The discharge is screened and the undersize, typically less than 12 mm (0.5 in.), provides ball
اقرأ أكثرbased on semiautogenous (SAG) milling and involve as a rule primary wet autogenous mill (WAM) and a series of ball mills. WAM is customary chosen either based on examination of analogous equipment specifications, or from the evidence of very expensive commercial and semicommercial testing that requires large sampling, much time and high investment
اقرأ أكثرA 22-foot ball mill being assembled with bolts. From a distance, a grinding mill may not be an impressive piece of machinery. At first glance, all it seems to do is turn and turn at a constant speed. However, grinding mills play a critical role in minerals processing, with large mills often processing over $1 million worth of ore per day.
اقرأ أكثرSAG mills use a combination of steel balls and rock particles as grinding media, while AG mills use only the ore itself. Both types of mills are used for grinding ore in mineral processing operations, but SAG mills are larger in size and can grind larger quantities of ore. AG mills, on the other hand, are smaller and are typically used for ...
اقرأ أكثرThe largest SAG mill is 42' in diameter, powered by a 28 MW (38,000 HP ) motor. A SAG mill with a 44' diameter and a power of 3 5 MW (47,000 HP) has been designed.
اقرأ أكثرReduction in steel ball consumption not only has direct economic impacts, it also saves the energy that would be used in the fabrication and transportation of the balls (Pokrajcic and Morrison, 2008). Methodology Design criteria The hypothetical cases used for this study are two mines each with the option of SABC (SAG mill-ball mill-crusher) or 3-
اقرأ أكثرThe SAG Mill has a "small" circulation load of oversize given be the 3/8″ trommel screen and the 1/2″ x 1 1/4″ discharge grates. The …
اقرأ أكثرAG mills (or SAG mills with low ball charges) are often used in single-stage grinding applications. Based on their higher throughput and coarser grind relative to AG mills, it is more common for SAG mills to he …
اقرأ أكثرMILL SPECIFICATIONS : Number Dimension Aspect Installed Power / Mill Discharge Capacity of Mill(s) Dia (ft) EGL (ft) Ratio kW HP Type ton/hr SAG Mill 1 34 13.3 2.55 8,400 11,264 Grate 1,000.6 Ball Mill 1 22 36.2 1.64 9,500 12,740 Overflow 1,002.1
اقرأ أكثرFeatures The cylinder diameter of the SAG mill is larger. The diameter of the cylinder body is three times its length. The semi-autogenous grinding mill can be divided into the dry grinding type and the wet grinding type. …
اقرأ أكثرIn a SAG mill the dimensions of the mill were 9.75 m × 3.5 m and the specific gravities of the mineral and that of the balls charged were 4.1 and 7.9 respectively. The mill was …
اقرأ أكثرOne of the main variables characterizing the motion of steel balls in a SAG mill is the separation angle α, shown schematically in Figure 2. As denoted by Eq. ... 17 Tables Table 1 Sarcheshmeh SAG mill Specifications Speed, rpm 10.52 rpm Critical Speed, rpm 13.66 rpm Speed, % of critical speed 77% Vc Max Charge Filling, % of total mill volume ...
اقرأ أكثرProduct detail description SAG Mill Grinding Media Kemcore SAG steel forged balls are manufactured grinding balls in nominal sizes from 90 mm to 140mm. With average wear …
اقرأ أكثرABSTRACT. SAG mills are distinguished by utilising run-of-mine (RoM) feed as grinding media with 5 – 18% steel balls added to supplement grinding media. In recent years, …
اقرأ أكثرFor 60 mm (2.5″) and smaller top size balls for cast metal liners use double wave liners with the number of lifters to the circle approximately 13.1 D in meters (for D in feet, divide 13.1 D by 3.3). Wave height above the liners from 1.5 to 2 times the liner thickness. Rubber liners of the integral molded design follow the cast metal design.
اقرأ أكثر> Engineering approaches have highlighted mill performance with mill modelling and the use of improved materials > Liner design,with the advent of large diameter SAG mills, the issues of design, selection, monitoring and evaluation of mill performance is critical > Mill trajectory modelling can be used to great effect in improving liner design
اقرأ أكثر20 to 30 TPH for gold ore SAG & Ball Mill duty; 25 to 40 t/h for copper porphyry SAG & Ball Mill duty; In Single Stage SAG duty, the approximate capacity reduces to only 8 to 13 TPH for gold ore duty. The autogenous mill itself is a coarse-grinding device, consisting of tumbling drum with a 25% to 40% volume filling of ore. Metallic or ...
اقرأ أكثر11.Lubricant Data: Masbate Gold Project's SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill. SAG Mill Components Type Characteristic Motor Bearings Omala 150 Gear oil. 150 viscosity at 40 C and 15 viscosity at 100˚C Gearbox Omala 320 Gear oil. …
اقرأ أكثرCurrent operational results show that the SAG mill is operating at 5% ball charge level by volume and is delivering a K80 800 micron product as predicted. Power drawn at the pinion is 448 kW, 13.617 kWh/tonne (SAG mill) and 570 kW, 17.325 kWh/tonne (ball mill) when processing 32.9 mtph, for a total of 30.942 kWh/tonne or 14.6% above …
اقرأ أكثرWe buy, sell and consign SAG Mills of leading manufacturers like (Allis Chalmers, Dominion, Hardinge, Allis Minerals/Svedala), FL and many more. SAG is an acronym for Semi-Autogenous Grinding. SAG …
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اقرأ أكثرWhether you're talking about SAG or a ball mill, space is a delicate issue, especially in the concentrator. That's why we always design our Gearless mill drives drives to combine maximum performance with limited space requirements. Suitable foundation and adequate ground conditions Since our solutions have a low motor weight, this notice-
اقرأ أكثرI know of a practice that uses 50 percent of the theoretical consumption calculated by the Bond formula for ball mills; for SAG Mills 65 percent of the theoretical consumption is used considering the SAG mill as a ball mill.The rotating paddle used in the Bond Ai test is made of SAE4325 steel hardened to 500 Brinell and therefore not ...
اقرأ أكثرrevs = Cumulative number of SAG test mill revolutions to 80% passing 1.7mm m s = SAG mill feed sample mass, grams The ball mill pinion energy is determined from the Bond the Third Theory of Comminution : S d-BWI = 1.102 * 44.5 / (P cs 0.23 G pb 0.82) / (10 / P 80 1/2 – 10 / F 80 1/2) where : S d-BWI = Bond ball mill work index on SAG ground ...
اقرأ أكثرTypically, specifications will place limits on the percentage of particles > 1.0 to 1.7 mm < 45 µm. Overall grind size is typically expressed as the size at which 80% of particles will pass a sieve aperture of the nominated size (P80). ... An extension of the previous circuit is the SAG/Ball Mill circuit. This option comprises an open circuit ...
اقرأ أكثرSAG mill balls experience both significant abrasive and impact wear due to their large (75 – 100 mm) diameters. Ball mill balls experience a greater number of impacts, but at lower magnitude than SAG mill balls, due to the smaller ball size, and smaller mill diameter. Feeds are typically highly abrasive,
اقرأ أكثرSAG mill base power was estimated from pilot plant data at 7.8 kWh/t, the basis was a SABC circuit of 8% ball charge. Maximum SAG mill power was determined by deducting the installed ball mill pinion power of 7.95 kWh/t from the maximum overall circuit power of 16.7 kWh/t to give 8.75 kWh/t.
اقرأ أكثرGRINDING MILLS – BALL Mills, SAG Mills, AG Mills & ROD Mills. We refurbish, design and manufacture an extensive range of high-quality mills and mill components to exacting standards, offering you a turnkey …
اقرأ أكثرdone to ensure other mill components can handle the new loads. Installation and reversal If components are not installed properly, misalign-ment and excessive vibration occur, which can shorten the life of your gear and pinion. Outotec's field service and engineering experts ensure proper installation to OEM specifications.
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